CNC machines and 3D printers for orthopedics

We digitize the work of orthopedic workshops.
With Satres CNC milling machines, you can create precise and repeatable polyurethane models for thermoforming corsets, orthoses, and prostheses.
With Helios 3D printers, you can produce customized orthoses quickly and with advanced materials.
From scanner to finished device, we provide you with a complete, efficient, and clean workflow designed to reduce time, eliminate plaster, and improve the quality of your work.

The hidden cost of plaster

In the traditional workflow the plaster positive is the bottleneck: you prepare it, wait for it to dry, shape it by hand, rectify it. Every piece depends on the hand that makes it, and no two pieces are truly identical. The store fills up with positives nobody wants to throw away, the workshop fills up with dust, and training a new technician takes years.

The problem is not the quality of craftsmanship: it is that craftsmanship is not repeatable, not archivable and does not scale. When demand peaks, the only lever available is more hours.

How the workflow changes

• Scanning — the patient is captured in minutes, with no casts.
• CAD modelling — rectification happens on screen: save it, reopen it, duplicate it for the next check-up.
• Production — the CNC machine mills the polyurethane positive for thermoforming, or the 3D printer produces the device directly.
• Digital archive — the file stays. The second device for the same patient does not start from scratch.

What you can produce: orthoses, sockets and custom insoles

Corrective corsets and braces, prosthetic sockets, AFO and KAFO orthoses, custom insoles and inlays, cranial helmets and lasts. CNC milling works the polyurethane destined for thermoforming, cutting and roughing the material included; 3D printing produces PP and TPU orthoses directly.

Which machine for which lab

OCM is the entry choice: three axes, compact, specialised in corrective corsets in polyurethane. It is the right machine for a lab digitising a production line for the first time.

ORTHO 1004 EVO covers the full orthopedic range: four axes, AFOs and KAFOs, helmets and lasts, with the autonomy needed by those producing different device types every day.

Helios HS is the high-speed medical 3D printer, for those who want to go from model to finished device without thermoforming.

You do not have to decide alone: the calculator compares them on your lab’s real volumes, in three minutes, free.

What you need to start

A CAD package with STL export — if you already have one, you carry on with it — space for the machine, and a technician to train. Installation, set-up and training are included: the goal is that the lab produces from day one, not that it works it out alone.