Work made with Satres machines

These are not product shots. They are real devices, made in a lab that works with our machines every day — and photographed by the technician who made them.

Thirteen milled polyurethane body-jacket positives stacked in the workshop, each with its own job sheet
An ordinary day. Thirteen milled body-jacket positives lined up waiting for thermoforming, each with its job sheet attached. Fabrizio posted it with three words: Ci sono giornate intense — some days are intense.
  • Ortopedia Primo CeciliaRome, Italy
  • ORTHO 1004 EVOthe machine in the workshop
  • 129LinkedIn reactions to the Lisfranc prosthesis post

Ortopedia Primo Cecilia

The workshop runs an ORTHO 1004 EVO. The pieces below were made and published by Fabrizio Martinoli, who looks after the lab's digital side.

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Prosthesis for a Lisfranc amputation: blue carbon laminated socket with forefoot filler, made by Ortopedia Primo Cecilia

Prosthesis for a Lisfranc amputation

A Lisfranc amputation leaves a partial forefoot: the socket has to be built on the residual shape and the missing volume rebuilt, without creating incorrect load points.

ORTHO 1004 EVO →
Milled positive with the reinforcement outline next to the insole laminated in glass fibre and carbon

Glass fibre and carbon insoles

On the left the positive straight off the machine, with the reinforcement outline drawn in pencil. On the right the piece laminated in pre-preg and trimmed to the same shape.

ORTHO 1004 EVO →
ORTHO 1004 EVO at work in the Ortopedia Primo Cecilia workshop: dry milling of insole positives

The machine at work

Dry milling of two insole positives, filmed in the workshop mid-cycle. This is the step that decides the accuracy of everything that follows.

ORTHO 1004 EVO →
Ankle-foot orthosis with Neuro Swing joint and laminated shell, made by Ortopedia Primo Cecilia

Ankle-foot orthosis with Neuro Swing joint

An ankle-foot orthosis with a dynamic joint: the laminated part has to be built on the patient's model before the mechanics go on, so the joint axis falls where it should.

ORTHO 1004 EVO →

129

How colleagues received it

The post with the Lisfranc prosthesis drew 129 reactions and comments from orthopaedic technicians and prosthetists in the United States, the Netherlands and Italy. A few of them:

  • Amazing work! What resin is that? Looks great!
    David, product expert and amputee — United States
  • Very nice looking design! Does it have a reinforced or rigid foot plate in combination with a dorsiflexion stop motion?
    Scott, orthopaedic technician — United States
  • Great job.
    Henk, CPO — Netherlands
  • Tecnica ortopedica in evoluzione e ricerca.
    Cecilia, orthopaedic technician — Italy (“orthopaedic technique evolving through research”)

Photos and comments are published by Fabrizio Martinoli on his professional profile and reproduced here with his consent.

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