4-axis CNC milling machine for the orthopedic workshop: faster corsets, AFOs and KAFOs, cranial helmets, leg-foot models, shoe lasts and insoles. Designed and built in Italy.
From the patient file to the polyurethane positive, with the fourth axis working all around the part: corsets, AFOs and KAFOs, cranial helmets, leg-foot models and shoe lasts, in your own workshop.
For the workshop that produces different devices every day: body jackets and corsets fast, AFOs and KAFOs, cranial helmets, leg-foot models, shoe lasts and insoles. The fourth axis works all around the part, where a 3-axis machine cannot reach.
Photographs, not renderings.
The patient is captured in a few minutes with a portable 3D scanner, without plaster casts. The shape is then modelled on the computer with your orthopedic CAD software.
The program is prepared on the machine. OrthoCAM, OrthoLIB and the simplified procedure are available as options: a few guided steps, without a CAM programmer.
The block, up to Ø 650 × 1100 mm, is mounted in a few moves on the OrthoBLOCK quick coupling. With the fourth axis the machine works all around the part: a body jacket in 15-20 minutes, an AFO in 10-15. Waste falls into the collection tank; with the optional extraction system you work without dust.
On average 15-20 minutes for a body jacket and 10-15 minutes for an AFO, depending on size and chosen finish.
Polyurethane positives for body jackets and corsets, AFOs and KAFOs, cranial helmets, leg-foot models, sockets, shoe lasts and insoles. The maximum block is Ø 650 × 1100 mm. Each type of part has its own fourth-axis accessory: OrthoBAR for body jackets, OrthoSUP for AFOs, KAFOs and sockets, OrthoFORM for shapes, OrthoSEAT for seating systems, OrthoFOOTBED for insoles, OrthoEST-P and OrthoEST-G for cosmetic covers.
About 84 × 210 cm of floor space and 2 metres of height; the machine weighs 700 kg with its base. Being under 85 cm wide, it fits through doors.
It runs on 380 V, or on 220 V as an option. Installed power is 6 kW (3 kW on request, with the 1 kW spindle).
You need CAD software to model the patient's shape, exporting STL files. To prepare the program without a programmer, OrthoCAM, OrthoLIB and the simplified procedure are available as options.
The collection tray is standard; the extraction system, for dust-free work, is optional.
Training takes one or two days. When a Satres machine stops we reply the same day. The warranty is one year, extendable.
It depends on the configuration: the calculator estimates your savings in 3 minutes and sends you the indicative price. You can see it in our demo area in Cascina or by video call: book a demo.
Read more: the guide to CNC machines for orthopedics →
From the polyurethane block to the positive ready for thermoforming, while you work on something else.
AFOs, KAFOs, cranial helmets and lasts are machined all around, without repositioning the part.
Room for long corsets and leg-foot models too.
Under 85 cm wide: it gets into workshops where an industrial milling machine would not.
Standard: loading and unloading the block takes a few moves.
Optional OrthoCAM, OrthoLIB and the simplified procedure: the program is prepared on the machine.
The collection tray is standard; with the optional extraction system you work in a clean environment.
When a Satres machine stops we reply the same day. One-year warranty, extendable.
EVO mills the polyurethane positive to thermoform the device on: body jackets, AFOs and KAFOs, cranial helmets, leg-foot models, sockets, shoe lasts and insoles.
The corrective body-jacket positive in 15-20 minutes, ready for thermoforming.
With the fourth axis: an AFO in 10-15 minutes.
Insole positives and shoe lasts from the same patient file.
3D illustrations. Each accessory mounts on the fourth axis for one type of part.
The machine is equipped with a numerical control made specifically for orthopedic technicians. The interface with the operator is very simple, and does not need specialized operators. The comfortable 17-inch touch screen offers all the information parallel to the production: Programming and simulation. The machine can be interfaced to work in 4.0 industry.
| Working Area | Axis X | 1100 mm |
| Axis Z | 400 mm | |
| Axis C | Continue | |
| Activation | Spindle speed | 18.000 spindle / min (Option 24.000) |
| Spindle power | 3,5 kW (Option 1 kW) | |
| Spindle Line | Spindle taper | Air Spindle |
| Spindle cone | ER 32 manual (Option automatic tighgtening) | |
| Piece | Max dimension | 650 (diameter) X 1100 mm |
| General data | Machine voltage | 380 V (Option 220 V) |
| Total installed power | 6 kW (Option 3kW with spindle with 1kW) | |
| Footprint | 837 mm X 2103 mm | |
| Machine Height | 2018 mm | |
| Machine Weight with base | 700 Kg | |
| Standard accessories | Numerical control | ISAC |
| Collection’s tank | ||
| OrthoBLOCK Proprietary quick coupling system | ||
| Accessory equipment | Embeddable OrthoCAM and simulator for machine kinematics | |
| Aspiration system | ||
| OrthoLIB Pre-set machining library | ||
| Simplified programming procedure |
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Book a free demo in our demo area in Cascina or by video call: we show you the machine and answer your questions on times, costs and incentives.
