The Ortho Line is a line of milling machines designed and manufactured entirely in Italy for orthopedic workshops.
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Simple and Intuitive
The machine allows inexperienced workers to operate it and this will reduce the overall training costs.
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Compact
The small dimensions, the low weight and the ability to move on wheels, enable the machine for othopedics to be installed in offices and otherwise inaccessible areas.
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Flexible
Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly.
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Cost-effective
Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine.
A simple processing cycle in just three steps
1 Scan and grinding
For a rapid, accurate and non-invasive acquisition of the patient data, there are various solutions such as the 3D sensor for mobile devices.
Through a special optional software, it’s possible to import the scanned shapes and in order to model the 3D shapes
2 Simulation
Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming.
3 Milling
Starting from a block with a maximum diameter of 650 X 1100 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of
machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.
The 3 Axis version allows to easily obtain busts, aesthetic and orthopedic insoles in order to create customized prostheses.
HSM 1004 C ORTHO
Thanks to 4° axis, it’s possible to add to components’s range to be worked also complex geometries that cannot be made with 3 axis version, such as AFO, KAFO, shape of the shoes and seats.
ORTHO’s Applications
ORTHO is the solution designed and created by Satres specifically for the orthopedic sector. Thanks to its 4 axes, the machine is able to produce customized external prostheses and orthoses, eliminating any waste of time.
The production process is organized as follows: after the phases of acquiring and modelling trough CAD software, the prototyping of the designed model takes place by milling. The process starts from a compact block of expanded polyurethane, with a maximum diameter of 600×1000 mm, that is roughed with the appropriate tools. The block is then milled in order to obtain the shape predetermined by the CAD modelling, in a very short time. Thanks to the collection tank, which is connected to the aspiration system, it is possible to work in a environment free of dust and waste materials.
The machine is equipped with a numerical control made specifically for orthopedic technicians. The interface with the operator is very simple, and does not need specialized operators. The comfortable 17-inch touch screen offers all the information parallel to the production: Programming and simulation. The machine can be interfaced to work in 4.0 industry.
Working Area
Axis X
1100 mm
Axis Z
400 mm
Axis C
Continue
Activation
Spindle speed
18.000 spindle / min (Option 24.000)
Spindle power
3,5 kW (Option 1 kW)
Spindle Line
Spindle taper
Air Spindle
Spindle cone
ER 32 manual (Option automatic tighgtening)
Piece
Max dimension
650 (diameter) X 1100 mm
General data
Machine voltage
380 V (Option 220 V)
Total installed power
6 kW (Option 3kW with spindle with 1kW)
Footprint
837 mm X 2103 mm
Machine Height
2018 mm
Machine Weight with base
700 Kg
Standard accessories
Numerical control
ISAC
Collection’s tank
OrthoBLOCK Proprietary quick coupling system
Accessory equipment
Embeddable OrthoCAM and simulator for machine kinematics
Aspiration system
OrthoLIB Pre-set machining library
Simplified programming procedure
For all our machines, it’s possible to develop Customized Automation for the part loading and handling part, pallet handling and other customized and unique solutions.
