contact_phone
Book a
free demo

From the patient file to the finished device, without a positive and without thermoforming: start the print and get on with other work, even overnight.

  • 6-10 hoursto print a corset
  • 600 × 600 × 800 mmbuild volume
  • up to 500 mm/sprint speed
  • PP, TPU, PETGalso together, up to 4 hotends

Who Helios HS is for

For the workshop that wants to go from the file to the finished device, with no positive and no thermoforming: corsets, sockets, insoles, cushions and seating printed directly, even with rigid and flexible sections in the same part.

Real parts made with Helios HS

Photographs, not renderings.

3D-printed corset
3D-printed corset
3D-printed corset with fastenings
3D-printed corset with fastenings
3D-printed socket
3D-printed socket
3D-printed socket, clear material
3D-printed socket, clear material
3D-printed lattice cushion
3D-printed lattice cushion
3D-printed AFO
3D-printed AFO

Helios HS: frequently asked questions

How long does it take to print a corset?

Between 6 and 10 hours, depending on size and model.

Which materials can I print?

PP, TPU and PETG, in 1.75 mm filament. With up to 4 hotends you can combine them in the same print, for example a rigid and a flexible section.

What software do I need?

CAD software to model the patient's shape, exporting STL files. You prepare the print with our slicer.

How much space do I need?

The printer takes up 1300 × 950 mm of floor space, is 1500 mm high and weighs 250 kg.

What happens if the power goes off?

The power-panic system automatically resumes printing after the outage.

Training, support and warranty?

Training takes one or two days. When a Satres machine stops we reply the same day. The warranty is one year, extendable.

Can I see one of my parts printed before buying?

Yes: you can see it in our demo area in Cascina or by video call, and we can print one of your files. Book a demo.

How much does it cost?

It depends on the configuration: the calculator estimates your savings in 3 minutes and sends you the indicative price.

Read more: the guide to 3D printing for orthopedics →

Why workshops choose Helios HS

A corset in 6-10 hours

Start the print and work on something else, even overnight.

No positive, no thermoforming

From the patient file to the finished device in one step.

Rigid and flexible in one part

Up to 4 hotends with automatic switching: different materials or colours in the same print.

Large parts

600 × 600 × 800 mm build volume: large corsets and seating too.

PP, TPU and PETG

The materials of orthopedic devices, in 1.75 mm filament.

Always-dry filament

Up to 4 spools in a housing with built-in dryer.

Our slicer

The print is prepared with Satres software, designed for orthopedic devices.

Restarts after a power cut

The power-panic system resumes printing where it stopped.

See what it prints → Book a demo

What you print with Helios HS

Helios HS prints the device directly: corsets, sockets, insoles, cushions and custom seating.

3D-printed corset

Corsets

The corset printed in 6-10 hours, already in its final shape.

3D-printed socket

Sockets

Sockets printed directly from the residual-limb file.

3D-printed lattice cushion

Cushions and seating

TPU lattice structures for custom cushions and seating.

Need something else?

  • Milled positives to thermoform, mostly body jackets: OCM →
  • Milled AFOs, KAFOs, cranial helmets and lasts: ORTHO 1004 EVO →

See the technical data → Book a demo

Technical data
Machine dimensionsLength 1300 mm
Depth 950 mm
Height 1500 mm
Print volumeX = 600 mm
Y = 600 mm
Z = 800 mm
Motion tolerance50μm
System weight250 Kg
Printable materialsPP, TPU, PETG
Filament size1,75mm
HotendUp to 4 hotends with Automatic Extruder Switching
Nozzle temperature400°
Print bed temperature90°
Print speedup to 500 mm/sec
Spool housingUp to 4 spools with internal dryer
Mesh Bed Levelingautomatic
Power panicAutomatic Print Resume System After Power Outage
ConnectivityWiFi 2.4 GHz and LAN

See Helios HS at work

Book a free demo in our demo area in Cascina or by video call: we show you the machine and answer your questions on times, costs and incentives.

Book a demo or calculate how much you save →