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Helios HS

Faster. More precise. Designed to revolutionize 3D printing in orthopedics

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Made in Italy
All Satres machines are 100% Made in Italy.
Industry 4.0
All Satres machines are designed for industry 4.0

Faster. More precise. Designed to revolutionize 3D printing in orthopedics

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Unbeatable Speed

The Helios HS is up to 5 times faster than traditional printers. With a printing speed of up to 500 mm/s, it can produce an orthopedic corset in just 6-10 hours, compared to the 30-40 hours required by other technologies. This means shorter waiting times, increased productivity, and more efficient management of your lab.

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Lower Production Costs

A corset made with the Helios HS has a significantly lower cost compared to traditional methods such as plaster or milling machines. Reduce material waste, simplify processes, and deliver high-quality devices at a competitive price

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Superior Device Quality

Thanks to advanced technology and optimized materials, Helios HS allows you to create custom orthopedic devices with unparalleled precision and comfort. Patients can rely on more durable and high-performing products.

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Complete Solution

Helios HS is more than just a printer. It’s a complete ecosystem that includes:

  • Optimized materials for orthopedics.
  • Dedicated software for automatic model generation.
    This enables you to focus on design and customization, letting the technology handle the rest.
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Made in Italy with Dedicated Support

Helios HS is entirely designed and built in Italy, ensuring quality, innovation, and reliability. Additionally, our technical support team is always available to assist with any questions and to maximize your printer’s performance.

Helios HS

Faster. More precise. Designed to revolutionize orthopedics.
A true powerhouse of innovation, Made in Italy, the Helios HS redefines the standards of 3D printing in the orthopedic sector. Create corsets and custom devices with unparalleled precision, speed, and simplicity.


A New Standard for Orthopedics

Faster. Up to 5 times more efficient.
The Helios HS can produce a corset in just 6-10 hours compared to the 30-40 hours required by traditional printers. Maximize productivity without compromising on quality.

Professional Design. Exceptional Performance.

  • XXL Print Area: 600 × 600 × 800 mm
    Ample space for large-sized devices.
  • Unparalleled Speed: Up to 500 mm/s
    Produce more in less time.
  • Advanced Temperature Management:
    • Extruders reaching 400°C for technical materials.
    • Heated bed up to 90°C for perfect adhesion.
  • Customizable Configuration:
    Up to 4 extruders to manage different materials or colors in a single print.

Every aspect of the Helios HS has been designed to meet the needs of orthopedic professionals.


The 3D Printing Experience You’ve Been Waiting For

Optimized Materials
Helios HS includes materials specifically engineered for orthopedic production, offering the perfect blend of strength, comfort, and durability.

Dedicated Software
An intuitive, automated system that simplifies model creation, reduces errors, and lets you focus on what truly matters: your patients.


A New Level of Quality

Better Results. Lower Costs.
With Helios HS, produce high-quality devices at significantly lower costs compared to traditional methods like plaster or milling machines. Greater precision, less waste, and unbeatable results.


Designed and Built in Italy

Every Helios HS is a product of Italian engineering, combining professional performance, reliability, and unmistakable style.

“It’s not just a printer; it’s your partner for innovation.”

  • Guaranteed Excellence
    Dedicated technical support from a team of experts always ready to assist.
  • Continuous Updates
    Stay ahead with regularly evolving software.

Shape the Future of Orthopedics

With Helios HS, you can create better corsets and devices faster and at reduced costs.

Contact us and Discover more about how HELIOS HS is changing the game in custom orthopedic production.

Revolutionary Applications for Helios HS

3D Printing Without Compromise

Helios HS is designed to surpass the limitations of traditional printers. Thanks to its speed, precision, and reliability, you can produce high-quality orthopedic devices in less time and with unmatched efficiency. Don’t settle for less—revolutionize your workflow.

Speed That Makes a Difference

Produce an orthopedic corset in just 6-10 hours. With a printing speed of up to 500 mm/s, Helios HS enables faster delivery to your patients, improving response times and boosting your lab’s productivity.

Every Device, a Masterpiece

Quality is paramount in orthopedics. Helios HS ensures precision, durability, and comfort through optimized materials and advanced technologies. Each device is tailored to meet the exact needs of patients, providing a perfect fit and exceptional performance.

Innovation Made in Italy

Helios HS combines the best of Italian engineering with a modern, functional design. Every detail is crafted to deliver professional-grade performance while embodying the elegance and reliability that only Made in Italy can offer.

A Complete Solution for You

More than just a printer, Helios HS is an integrated system. It includes optimized materials for orthopedics and advanced software for automated model creation. This technology simplifies your work and takes your practice to the next level.

Revolutionary Applications for Helios HS

Helios HS is more than a 3D printer; it’s a true innovation platform for the orthopedic sector. Its advanced capabilities and unmatched precision open new possibilities for creating custom orthopedic devices, transforming how professionals design and produce patient aids.


1. Custom Orthopedic Corsets

With Helios HS’s speed and precision, custom orthopedic corsets can be produced in record time. Each corset is designed to fit the patient’s body perfectly, providing optimal support and comfort. 3D printing enables the creation of complex models with greater efficiency than traditional methods, enhancing both the quality and customization of the product.


2. Custom Braces and Orthoses

Helios HS is perfect for producing orthopedic braces and orthoses. Thanks to its ability to 3D print with advanced materials, the braces are lightweight, durable, and highly adaptable. Whether for wrists, knees, ankles, or other joints, Helios HS ensures each brace delivers maximum support, accelerating the patient’s recovery process.


3. Custom Orthopedic Helmets

With Helios HS, custom orthopedic helmets can be created to fit the patient’s head perfectly. The printer’s precision guarantees a perfect fit and lasting comfort, making it ideal for children and those requiring continuous protection. This level of customization is essential for the effectiveness of orthopedic treatment.


4. Custom Orthopedic Insoles

Custom insoles are vital for individuals with foot problems or specific support needs. Helios HS enables the production of orthopedic insoles with millimeter-level precision, ensuring even weight distribution and optimal foot support. The 3D printing process allows for tailored solutions that enhance the patient’s quality of life.


5. Custom Prosthetics

Helios HS opens new possibilities in the field of orthopedic prosthetics, enabling the creation of custom prostheses for each patient. By utilizing advanced materials and precise 3D printing, it’s possible to produce prosthetics that fit the body perfectly, enhancing comfort and functionality. The ability to personalize every detail significantly improves the patient’s experience and autonomy.


A World of Opportunities

The potential of Helios HS is virtually limitless. With its versatility, you can create a wide range of custom orthopedic devices tailored to the specific needs of each patient. From rehabilitative orthopedics to prosthetics, braces, and corsets, Helios HS is redefining the future of personalized orthopedics, making every treatment faster, more affordable, and more precise.

Discover how Helios HS can enhance your practice and transform how you care for your patients. Join the revolution of 3D orthopedic printing.

 

Custom Orthopedic Braces

Orthopedic Corsets

Custom Prosthetics

Variable Density Orthopedic Insoles

Technical data
Dimensions of the 3d printerLenght 1300 mm
Depth 950 mm
Height 1500 mm
Print volumeX = 600 mm
Y = 600 mm
Z = 800 mm
Precision50μm
System weight250 Kg
Printable materialsOptimized for Orthopedics
Filament size1,75mm
HotendUp to 4 hotends with Automatic Extruder Switching
Nozzle temperature400°
Print bed temperature90°
Heated chamber temperatureup to 500 mm/sec
Electronics32-bit
Power panicAutomatic Print Resume System After Power Outage
Ethernet connectionWiFi 2,4Ghz

For all the machines we manufacture, it is possible to develop Custom Automation for the loading and handling of parts, pallet handling, and other customized and unique solutions.

Find how

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