Software and Milling Machines for Orthopedics.
The HSM C Ortho Line is a line of milling machines designed and manufactured entirely in Italy for orthopedic workshops.
Simple and Intuitive
The machine allows inexperienced workers to operate it and this will reduce the overall trai- ning costs.
The small dimensions, the low weight and the ability to move on wheels, enable the machine for othopedics to be installed in offices and otherwise inaccessible areas.
Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly.
Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine.
A simple processing cycle in just three steps
1 Scan and grinding
For a rapid, accurate and non-invasive acquisition of the patient data, there are various solutions such as the 3D sensor for mobile devices.
Through a special optional software, it’s possible to import the scanned shapes and in order to model the 3D shapes
Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming.
Starting from a block with a maximum diameter of 650 X 1100 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of
machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.
Watch the HSM C ORTHO in progress
Milling AFO and KAFO Models in Polyurethane
Average milling time of an AFO: 10 - 15 minutes
Milling Busts Models in Polyurethane
Average milling time of a bust: 10 - 15 minutes
Milling aesthetic of a calf
Average milling time of a calf's aesthetic: 10 - 15 minutes
Milling Stumps Models in Polyurethane
Average milling time of a Stump: 10 minutes
Milling Orthopedic Insoles
Average milling time of Orthopedic Insoles: 30 minutes
Milling Shoes Shape Models in Polyurethane
Average milling time of one Shoe Shape: 20 minutes
HSM C ORTHO Line's Advantages
Ease of transport
Thanks to low weight and wheels, it’s possible install the machine also in office areas
High performarnce Dry processing
of polyurethanes up to 800 kg / m3 wood resin, foam rubber, plastic
Production of models for prostheses
ready to make prostheses without the aid of plaster casts
CAM path simulator
and on-board machine collision verification
Simplified Operator Panel
and intuitive a 17” touch screen display
Integrated Aspiration System
to keep a clean working area
for the guided realization of the programs on the machine board, without the aid of external CAMs
Proprietary quick coupling system of rotation axis to speed part charge the Procedures (Patent Pending)
Pre-set machining library with roughing and finishing parameters
3 Reasons to choose the SATRES's Milling System
HSM 1004 C ORTHO by Satres is the only one that passes through doors of standard dimensions 900 x 2100 mm, without having to be disassembled.
HSM 1004 C ORTHO by Satres has the smallest footprint (837 x 2103 mm) compared to other orthopedic milling systems.
Thanks to HSM 1004 C ORTHO by Satres it’s possible to mill large blocks (max 650 in diameter x 1100 in length) in a small machine.
There are two versions:
HSM 1003 C ORTHO
The 3 Axis version allows to easily obtain busts, aesthetic and orthopedic insoles in order to create customized prostheses.
HSM 1004 C ORTHO
Thanks to 4° axis, it’s possible to add to components’s range to be worked also complex geometries that cannot be made with 3 axis version, such as AFO, KAFO, shape of the shoes and seats.
HSM 1004 C ORTHO’s Applications
HSM 1004 C ORTHO is the solution designed and created by Satres specifically for the orthopedic sector. Thanks to its 4 axes, the machine is able to produce customized external prostheses and orthoses, eliminating any waste of time.
The production process is organized as follows: after the phases of acquiring and modelling trough CAD software, the prototyping of the designed model takes place by milling. The process starts from a compact block of expanded polyurethane, with a maximum diameter of 600×1000 mm, that is roughed with the appropriate tools. The block is then milled in order to obtain the shape predetermined by the CAD modelling, in a very short time. Thanks to the collection tank, which is connected to the aspiration system, it is possible to work in a environment free of dust and waste materials.
Some possible realizations
Control for HSM 1004 C ORTHO
The machine is equipped with a numerical control made specifically for orthopedic technicians. The interface with the operator is very simple, and does not need specialized operators. The comfortable 17-inch touch screen offers all the information parallel to the production: Programming and simulation. The machine can be interfaced to work in 4.0 industry.
|Working Area||Axis X||1100 mm|
|Axis Z||400 mm|
|Activation||Spindle speed||18.000 spindle / min (Option 24.000)|
|Spindle power||3,5 kW (Option 1 kW)|
|Spindle Line||Spindle taper||Air Spindle|
|Spindle cone||ER 32 manual (Option automatic tighgtening)|
|Piece||Max dimension||650 (diameter) X 1100 mm|
|General data||Machine voltage||380 V (Option 220 V)|
|Total installed power||6 kW (Option 3kW with spindle with 1kW)|
|Footprint||837 mm X 2103 mm|
|Machine Height||2018 mm|
|Machine Weight with base||700 Kg|
|Standard accessories||Numerical control||ISAC|
|OrthoBLOCK Proprietary quick coupling system|
|Accessory equipment||Embeddable OrthoCAM and simulator for machine kinematics|
|OrthoLIB Pre-set machining library|
|Simplified programming procedure
For all our machines, it’s possible to develop Customized Automation for the part loading and handling part, pallet handling and other customized and unique solutions.Find how