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The HSM C Ortho Line is a line of milling machines designed and manufactured entirely in Italy for orthopedic workshops.

Simple and Intuitive

The machine allows inexperienced workers to operate it and this will reduce the overall trai- ning costs.

Compact

The small dimensions, the low weight and the ability to move on wheels, enable the machine for othopedics to be installed in offices and otherwise inaccessible areas.

Flexible

Thanks to OrthoCAM, to the OrthoBLOCK system and to OrthoLIB, it’s possible to realize different models quickly.

Cost-effective

Due to the low purchase, training and maintenance expenses, the production costs are reduced. So this will increase the overall competitiveness of the machine.

A simple processing cycle in just three steps

Scansione e rettifica

Scanandgrinding

For a rapid, accurate and non-invasive acquisition of the patient data, there are various solutions such as the 3D sensor for mobile devices.
Through a special optional software, it’s possible to import the scanned shapes and in order to model the 3D shapes

Simulazione

2 Simulation

Thanks to the OrthoCAM software, optional and embeddable in the machine, it’s possible to set up machining quickly and intuitively, without any knowledge of CAM programming.

Fresatura

3 Milling

Starting from a block with a maximum diameter of 600 X 1000 mm, that is mounted on OrthoBLOCK, the proprietary quick coupling system designed to facilitate the loading and unloading of the components, it’s possible to obtain the required model with a few simple settings.The collection tank of
machine, which is connected to an aspiration system, allows to work in an environment free of dust and waste materials.

Watch the HSM C ORTHO in progress

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Milling models for Orthoses and Prostheses

Average milling time of an AFO: 10 - 15 minutes

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Milling Bust Model in Polyurethane

Average milling time of a bust: 10 - 15 minutes

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Milling aesthetic of a calf

Average milling time of a calf's aesthetic: 10 - 15 minutes

HSM C ORTHO Line's Advantages

Facilita di trasporto

Ease of transport

Thanks to low weight and wheels, it’s possible install the machine also in office areas

Lavorazioni a secco

High performarnce Dry processing

of polyurethanes up to 800 kg / m3 wood resin, foam rubber, plastic

Modelli per protesi

Production of models for prostheses

ready to make prostheses without the aid of plaster casts

Simulatore percorso cam

CAM path simulator

and on-board machine collision verification

Pannello operatore semplificato

Simplified Operator Panel

and intuitive a 17” touch screen display

Sistema aspirazione integrato

Integrated Aspiration System

to keep a clean working area

OrthoCAM

OrthoCAM

for the guided realization of the programs on the machine board, without the aid of external CAMs

OrthoBLOCK

OrthoBLOCK

Proprietary quick coupling system of rotation axis to speed part charge the Procedures (Patent Pending)

OrthoLIB

OrthoLIB

Pre-set machining library with roughing and finishing parameters

4 Reasons to choose the SATRES's Milling System

  • Installation’s simplicity

    HSM 1004 C ORTHO by Satres is the only one that passes through doors of standard dimensions 900 x 2100 mm, without having to be disassembled.

  • Footprint

    HSM 1004 C ORTHO by Satres has the smallest footprint (837 x 2103 mm) compared to other orthopedic milling systems.

  • Blank’s Dimensions

    Thanks to HSM 1004 C ORTHO by Satres it’s possible to mill large blocks (max 600 in diameter x 1000 in length) in a small machine.

  • Price

    The price of HSM 1004 C ORTHO by Satres – including the CAM software – is about 50% below the average price of multi-axis systems.

There are two versions:

zoom_in HSM 1003 C Ortho

HSM 1003 C ORTHO

The 3 Axis version allows to easily obtain busts, aesthetic and orthopedic insoles in order to create customized prostheses.

zoom_in HSM 1400 C Ortho

HSM 1004 C ORTHO

Thanks to 4° axis, it’s possible to add to components’s range to be worked also complex geometries that cannot be made with 3 axis version, such as AFO, KAFO, shape of the shoes and seats.

HSM 1004 C ORTHO’s Applications

HSM 1004 C ORTHO is the solution designed and created by Satres specifically for the orthopedic sector. Thanks to its 4 axes, the machine is able to produce customized external prostheses and orthoses, eliminating any waste of time.

The production process is organized as follows: after the phases of acquiring and modelling trough CAD software, the prototyping of the designed model takes place by milling. The process starts from a compact block of expanded polyurethane, with a maximum diameter of 600×1000 mm, that is roughed with the appropriate tools. The block is then milled in order to obtain the shape predetermined by the CAD modelling, in a very short time. Thanks to the collection tank, which is connected to the aspiration system, it is possible to work in a environment free of dust and waste materials.

Some possible realizations

Busti Sovramalleolari
Busts
Teste
Cranical helmet
Tutori Gamba-Piede
KAFO
Sedute
Seats
Gamba Polpacci Scarpe plantari
AFO
Monconi
Stumps
Mani
Hands

Control for HSM 1004 C ORTHO

The machine is equipped with a numerical control made specifically for orthopedic technicians. The interface with the operator is very simple, and does not need specialized operators. The comfortable 17-inch touch screen offers all the information parallel to the production: Programming and simulation. The machine can be interfaced to work in 4.0 industry.

Working AreaAxis X1100 mm
Axis Z400 mm
Axis CContinue
ActivationSpindle speed18.000 spindle / min (Option 24.000)
Spindle power3,5 kW (Option 1 kW)
Spindle LineSpindle taperAir Spindle
Spindle coneER 32 manual (Option automatic tighgtening)
PieceMax dimension650 (diameter) X 1100 mm
General dataMachine voltage380 V (Option 220 V)
Total installed power6 kW (Option 3kW with spindle with 1kW)
Footprint837 mm X 2103 mm
Machine Height2018 mm
Machine Weight with base700 Kg
Standard accessoriesNumerical controlISAC
Collection’s tank
OrthoBLOCK Proprietary quick coupling system
Dotazioni accessorieEmbeddable OrthoCAM and simulator for machine kinematics
Aspiration system
OrthoLIB Pre-set machining library
OrthoLIB Pre-set machining library

For all our machines, it’s possible to develop Customized Automation for the part loading and handling part, pallet handling and other customized and unique solutions.

Find how